Maximize Sesame Seed Quality with the Zig Zag Air Husk Separator and Dryer
Introduction to Zig Zag Air Husk Separator and Dryer
The MMCTECH Zig Zag Air Husk Separator and Dryer is engineered to provide precise husk separation and drying for sesame seeds. Utilizing a double-column, six-stage cross-flow zigzag air separation system, it effectively separates husks from peeled sesame seeds while ensuring moisture control. This advanced system is ideal for industrial-scale sesame processing, offering robust performance, durability, and easy maintenance.
How Does the Zig Zag Air Husk Separator Work?
Step-by-Step Process:
- Initial Feeding: The output from the sesame peeler is fed into a pneumatic conveyor, which transports the product to the first cyclone feeder hopper.
- First Separation Cycle:
- The cyclone feeder hopper, equipped with a 0.55 kW rotary feeder, delivers the mixture of husks and peeled sesame to the six-stage cross-flow zigzag air channels.
- A 4 kW aspirator pushes hot air from the bottom to the top, creating an upward air flow.
- As the mixture flows downwards by gravity, the lighter husks are carried upwards by the air stream, effectively separating from the heavier sesame seeds.
- The husks are collected by a cyclone with a rotary feeder and can be directed into a bag or other handling systems as per client requirements.
- Second Separation Cycle: The remaining sesame seeds are transported to a second cyclone feeder hopper, where the separation process is repeated for maximum efficiency.
Key Features and Benefits of the Zig Zag Air Husk Separator
1. Multi-Stage Cross-Flow Separation:
- Ensures high-precision husk separation through multiple impacts of the mass flow.
- Promotes deagglomeration and prevents product knots, enhancing product quality.
2. Stable and Consistent Performance:
- Equipped with a specially designed ventilator rotor disk for stable airflow.
- Allows for precise control of air flow, ensuring consistent product quality.
3. Robust and Durable Construction:
- Entirely constructed from stainless steel for long-lasting durability.
- Features no rotating parts in the separator, reducing wear and tear.
4. Easy Maintenance:
- Cleaning valves within the separator channel enable quick and thorough cleaning.
- The air recirculation mode eliminates external emissions, promoting a cleaner work environment.
5. Heat Resistance and Drying Capability:
- Integrated heat resistance in aspirators helps reduce moisture content during husk separation.
- Supports efficient drying, which is crucial for maintaining the quality of sesame seeds.
Technical Specifications of the Zig Zag Air Husk Separator
| Component | Specification |
|---|---|
| Construction Material | Complete Stainless Steel and optional for Husk |
| Columns | 2 Columns, 6 Stage Cross Flow |
| Air Flow Generator | Integrated in Each Column |
| Aspirators | 2 Units, 4 kW, 1500 RPM |
| Rotary Feeders | 6 Units, 0.55 kW, 48 RPM |
| Pneumatic Aspirators | 2 Units, 1.1 kW, 3000 RPM |
| Airlock System | 6 Units for controlled material flow |
| Additional Features | Heat Resistance, Service Platform, Reject Collection System |
Ideal Applications:
The MMCTECH Zig Zag Air Husk Separator and Dryer is perfect for processing:
- Sesame Seeds: Especially post-peeling to separate husks and reduce moisture.
- Other Seeds: Can also be adapted for use with grains and pulses where husk separation is needed.
- Drying Needs: Useful in any application requiring hot air flow for moisture control.
Boost Your Sesame Seed Processing Efficiency with MMCTECH
The Zig Zag Air Husk Separator and Dryer offers an advanced, reliable, and efficient solution for separating husks from sesame seeds while managing moisture content. Whether you need a robust machine for large-scale industrial processing or a versatile unit for specialized agricultural needs, MMCTECH delivers unmatched performance and durability.
Enhance Your Processing Efficiency
Discover how MMCTECH’s advanced solutions can optimize your operations with precision and efficiency.
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This page features the Zig Zag Air Husk Separator With Dryer Option designed for advanced seed processing performance.
